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Father u0026 Son RESTORE 300-year-old Barn.. [80 Day Timelapse]

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carlrogers

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In 1732 a team of skilled craftspeople built this structure using 3 locallysourced, natural products: oak, clay and stone. As a testament to the integrity of these materials and the techniques of their trades, the building has more or less survived 4 centuries, witnessing the French occupation; the creation of America; and the invention of concrete, power tools and plywood. But the march of time is rarely kind, and various repairs over the years have resisted but not repelled building's oldest enemy... water.

A full and proper renovation was long overdue and thanks to this platform, my Dad and I were able to take on this challenge in the Summer of 2020, filming every step of the journey. However this is not a restoration in the truest sense of the word. Triangular rafters would have been laughed at in 1732, but the accuracy and versatility of modern sawmills and bandsaws meant we could try something that addresses some of the inherent weaknesses in a roof designed before the advent of electricity, and dare I say improve it.

A huge thankyou to Festool UK for envisioning and supporting the project from the start (using some of their gear definitely shaved a couple of weeks off), and to the incredibly generous patrons.

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Tool talk:

Sword Saw: https://bit.ly/3h6dAAl
Chop Saw: https://bit.ly/3kXn9mn
Underframe for Chop Saw: https://bit.ly/2X1036j
85mm Circular Saw: https://bit.ly/3DTa2Lq
55mm Track Saw: https://bit.ly/3n89Uly
Impact Driver: https://bit.ly/3kVJalj
Drill: https://bit.ly/3BM7MDX
Hammer Drill: https://bit.ly/2YxyQIQ
Angle Grinder: https://bit.ly/2YmufJi
Ortur CNC Laser Engraver: https://tinyurl.com/4vraj9ty

00:00 Demolition
03:35 Rebuilding Oak Frame
14:04 Installing New Frame
20:18 Repairing Top Plate
22:25 Repairing Ridge Beams
26:46 Cutting Scarf Joints
34:20 Installing New Purlins
42:28 Pulling Frame Back Together
45:08 Making Rafters at the Sawmill
50:07 Nailing New Rafters
54:24 Cutting Rafter Feet
56:18 New Concrete Ring Beam
56:49 Building Genoise Eaves
1:04:18 Installing Rafter Wedge
1:06:34 First Row of Tiles
1:10:45 Lime Pointing Genoise
1:13:39 3,000 Reclaimed Tiles
1:18:40 Finished!
1:20:40 Sweeping the Roof

posted by Bellignoh5